Coil screw system 2G

Coil screw system 2G for automated and partially automated installation of wire thread inserts.

Due to the slim construction, screw systems can be placed close to each other. This leads to more efficient use of existing production areas and thus to greater economic efficiency in production. The electric linear motor is very fast at up to 3.2 m/s and enables cycle times in production to be optimized.

  1. Screwdriver Bosch BG2

    Rotation angle and torque monitored screwdriving technology with measuring transducer, optional redundant. Screwdriving technology from Desoutter and AtlasCopco is also available. Other manufacturers on request.

  2. Floating screwdriver bearings

    Specially matched bearing of the screwdriver with tolerance compensation directly on the application.

  3. Integrated coil transfer with rotary gripper

    Specially matched gripping force and contour ensure process-reliable spindle mounting of the wire thread inserts.

  4. Linear motor

    • Freely programmable electric cantilever axis with repeat accuracy (+/-0.05 mm)
    • Integrated position sensor (+/-0.01 mm)
    • The available force range remains constant over the entire stroke and can be switched in motion in order to be able to adjust the contact pressure individually.
    • Speed up to 3.2 m/s for short cycle times.
    • Feed stroke up to 500 mm

  5. Camera

    Monitoring of the spindle for higher output rates.

Technical data

  • Length: 700 mm
  • Width: 142 mm
  • Height: 190 mm
  • Weight: 22.5 kg
  • Feed stroke: to 500 mm
  • Mounting position: Positionindependent
  • Centre distance: min. 60 mm (with 2 screw systems)

RIWO-System

Available as complete system „RIWO Coil 2G“: Feeding, screwing technology and control Siemens S7 incl. 3D visualization.

Camera technology - Position recognition

If fasteners are processed automatically, it is important for an efficient process to know the exact position of the mounting thread or mounting hole. This is the only way to optimize the process and increase the output rate.

The experts at HONSEL Automation have chosen an approach that works by means of camera technology and subsequent evaluation. If an offset in X or Y direction is detected, it can be readjusted in real time depending on the application (robot, rotary table, portal axis).

Q-Gate

The Coil Screwdriving System 2G can be operated with two different Q-Gate variants:

Sensor-based: With evaluation of the measurement curve DMSD 2G

Mechanical: With verification of the displacement measurement and the use of a plug gauge.

Process monitored setting

The setting process for blind rivet nuts, studs and wire threads is comparable. A fastener is threaded and led to the component. Only the speed is different. If it takes less than 1 second for a blind rivet nut to complete the process.

The setting of a wire thread insert takes 2 to 7 seconds depending on the size. Both processes are monitored and documented.

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