Processing self clinching fasteners
Modern fasteners use a wide range of technologies for producing strong, reusable and permanent threads and fixing points in thin sheet metal or other ductile and non-ductile materials – and these also include clinching
In the modern-day production environment, the quality of the products and the productivity of the manufacturing and assembly process are playing an ever more important role.
That is where we come in; our processing machines simplify and optimise work processes and boost quality and productivity with the reliability and energy efficiency of a hydraulic machine. Reduced handling and exact, reliable fitting of the self-clinching fasteners allows you to safeguard your competitive lead.
We will be happy to take up your challenge and can also offer special customised solutions.
Technical features
Pressure over the whole stroke
At every point of the fitting process without the need to set or adjust the safety system.
![[Translate to english:] Einheitliche Verabeitung von Einpressbefestigern](/fileadmin/_processed_/4/7/csm_einheitliche-verarbeitung_45ffe8f2eb.jpg)
Energy-saving and eco-friendly
Reduce the energy consumption by up to 40 % by comparison with pneumatic systems. The energy consumption in standby is only 15 % of the energy required under full load.
![[Translate to english:] Hydraulisches System](/fileadmin/_processed_/d/d/csm_hydraulisches-system_5a174d0ca8.jpg)
Manual J-frame
Allows fasteners to be fitted in sheet metal constructions with restricted accessibility.
![[Translate to english:] Manueller J-Rahmen](/fileadmin/_processed_/7/4/csm_j-rahmen_0cbda872c2.jpg)
Simple operation
Quick setting of the clinching force allows the machine to be set up within seconds.
![[Translate to english:] Einfache Bedienung](/fileadmin/_processed_/4/f/csm_bedienung_5992cea904.jpg)
Fixed stop
The fixed stop enables the stopping position of the cylinder to be precisely set and to be maintained for all the subsequent fitting operations. This offers even better uniformity, particularly with soft workpieces.
![[Translate to english:] Festanschlag](/fileadmin/_processed_/5/5/csm_festanschlag_78df52ee5c.jpg)
Safety system
Safe and reliable – The safety system of the clinching machines offers the operator total protection.
- No loss of time due to resetting or adjustment of the safety system.
- The safety system functions irrespective of the operating state of the machine for conductive and non-conductive workpieces.
- It is possible to adjust the power during work without having to adjust the safety system.
![[Translate to english:] Sicherheitssystem](/fileadmin/_processed_/f/4/csm_sicherheitssystem_fc27c79d86.jpg)
S-416 Plus
- Insertion force max. 44 kN
- Overhang 406 mm
- Possibility of processing M8 nuts in structural steel
- Standard power supply 3-phase, 380 V / 50 Hz
- Strong frame structure, less vibrations
- Simple handling
- Short retooling times
- Ergonomic design
- Extensive tool package and simple control panel allows the majority of the complex clinching operations to be performed by a single operator
- Fast press force setting and repetition accuracy ± 1 %
- Double safety system for conductive and non-conductive materials
- Noise reduced to 35 dB
- High-quality hydraulic components for long-term stability even under difficult working conditions
- Low service and maintenance requirements
- Outstanding price/performance ratio
- CE certificate
- Processing (structural steel): M8
- Force: 44 KN
- Throat depth: 406 mm
- Throat height: 340 mm
- Stroke length adjustable: Yes
- Numbers of inserts per hour (manually): 1500
- Repeat accurancy: +- 1 %
- Safety device: Yes
- Turnstile Insertion System (optional): Yes
- Automatic feeding system (optional): No
- Clinching joint system (optional): Yes
- Dwell time: No
- Batch counter (optional): No
- Main power: 1.5 kw
- Tank capacity: 38 l
- Power supply: 3-phase, 380 V / 50 Hz
- Dimensions (WxDxH) mm: 740 x 840 x 1650
- Net weight: 335 kg
S-618 Plus
- Insertion force max. 54 kN
- Overhang 458 mm
- Possibility of processing M10 nuts in structural steel
- Standard power supply 3-phase, 380 V / 50 Hz
- Strong frame structure, less vibrations
- Simple handling
- Short retooling times
- Ergonomic design
- Extensive tool package and simple control panel allows the majority of the complex clinching operations to be performed by a single operator
- Fast press force setting and repetition accuracy ± 1%
- Double safety system for conductive and non-conductive materials
- optional automatic feeder system and automatic tools
- High-quality hydraulic components for long-term stability even under difficult working conditions
- Low service and maintenance requirements
- Outstanding price/performance ratio
- CE certificate
- Processing (structural steel): M10
- Force: 54 KN
- Throat depth: 450 mm
- Throat height: 381 mm
- Stroke length adjustable: Yes
- Numbers of inserts per hour (manually): 1500
- Repeat accurancy: +- 1 %
- Safety device: Yes
- Turnstile Insertion System (optional): Yes
- Automatic feeding system (optional): Yes
- Clinching joint system (optional): Yes
- Dwell time: Standard
- Batch counter (optional): Yes
- Main power: 2.2 kw
- Tank capacity: 38 l
- Power supply: 380 V 3 phase 50 Hz
- Dimensions (WxDxH) mm: 800 x 810 x 2100
- Net weight: 610 kg
S-824 Plus
- Insertion force max. 72 kN
- Overhang 610 mm
- Possibility of processing M12 nuts in structural steel
- Standard power supply 3-phase, 380 V / 50 Hz
- Strong frame structure, less vibrations
- Simple handling
- kurze Umrüstzeiten
- Short retooling times
- Ergonomic design
- Extensive tool package and simple control panel allows the majority of the complex clinching operations to be performed by a single operator
- Fast press force setting and repetition accuracy ± 1%
- variable pressure holding time
- Double safety system for conductive and non-conductive materials
- optional automatic feeder system and automatic tools
- High-quality hydraulic components for long-term stability even under difficult working conditions
- Low service and maintenance requirements
- Outstanding price/performance ratio
- CE certificate
- Processing (structural steel): M12
- Force: 72 KN
- Throat depth: 610 mm
- Throat height: 421 mm
- Stroke length adjustable: Yes
- Numbers of inserts per hour (manually): 1500
- Repeat accurancy: +- 1 %
- Safety device: Yes
- Turnstile Insertion System (optional): Yes
- Automatic feeding system (optional): Yes
- Clinching joint system (optional): Yes
- Dwell time: Yes
- Batch counter (optional): Yes
- Main power: 3.75 kw
- Tank capacity: 76 l
- Power supply: 380 V 3 phase 50 Hz
- Dimensions (WxDxH) mm: 1025 x 960 x 2500
- Net weight: 950 kg