HONSEL setting tools

e-BZ, the cordless riveter family from HONSEL

Since its successful market launch in 2011, the HONSEL e-BZ Series is the innovative, modern solution in mobile blind riveting. The e-BZ Series impresses with excellent performance data and an outstanding price/performance ratio. The ergonomic design ensures comfortable handling during day-to-day work. All batteries are equipped with a convenient state of charge display. Interesting accessories are available as options, such as the VARIO mouthpiece for the processing of different diameters without having to change the mouthpiece.

“Developed by HONSEL” is the statement that shows clearly that the many years of experience in the development and production of hand-held riveters, pneumatic tools and automation solutions have gone into the development of the e-BZ Series.


Battery-powered riveter e-BZ 4820S

Ready for Industry 4.0 – for the networked integration into modern production processes.

e-BZ 4820S is the new battery riveter from HONSEL that sets new standards. With its compact design and a weight of only 1.3 kg, it is one of the lightest riveters on the market. Nevertheless it can set rivets up to a maximum of 3.4 mm in diameter with a stroke of 20 mm and a force of 8,500 N. The e-BZ 4820S naturally has a brushless motor, an integrated stud holder and powerful 2.0 Ah Li ion batteries that are fully charged in less than 30 minutes.

Until then the e-BZ 4820S is a small and powerful battery riveter. When you consider the smart facts, however, the e-BZ 4820S becomes a trendsetting tool that can be seamlessly integrated into Industry 4.0 process structures.

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  • Convenient control via OLED display
  • Mobile control via Android or IOS app
  • Management of several devices
  • SD card
  • Many basic functions
  • Useful service functions
  • Wifi connectivity possible
  • Individual interfaces on demand
  • DMSD-lite process monitoring system inclusive
  • DMSD-HR version with patented sensor system available
  • Optional contact pressure monitoring
  • VIP service with extended guarantee and service offering

Battery-powered riveter e-BZ 5021

The entry-level model to the world of mobile blind riveting

As a cordless tool, the e-BZ 5021 is able to insert blind rivets up to 5 mm in diameter into all materials. This is ensured by the powerful motor and the optimum balance of the individual components. The replaceable Li ion batteries have a sufficiently large capacity and are quickly ready for use again thanks to the charger supplied.

Practical details show clearly that the demands of day-to-day working were taken into consideration in the development of the tools. The collecting box, for example, is made of transparent plastic so that the worker can see the filling level of the removed studs at all times. The riveting surface is illuminated by an LED for greater work safety. The HONSEL e-BZ 5051 is a cordless setting tool with an outstanding price/performance ratio.

  • Weight: 1,8 kg plus battery
  • Stroke: 21 mm
  • Max. mandrel-ø: 3,4 mm
  • Tensile force: 10.000 N
  • Charging time 1,6 Ah: < 30 Min
  • Capacity: Up to 2000 blind rivets, depending on type and material

Battery-powered riveter e-BZ 6430

Strong, yet still mobile: For the big jobs

The e-BZ 6430 is the powerful cordless riveter for blind rivets up to 6.4 mm diameter in all materials – also for high-strength variants.

With a setting force of 20.000 N and the large stroke of 30 mm, standard blind rivets and high-strength versions such as FERO®-BULB and FERO®-BOLT, and also breakstem blind rivets or optionally lockbolt pins can be quickly and reliably processed in one step.

The latest motor technology

The newly developed brushless BLDC DC motor guarantees a practically wear-free constant life-cycle. Low current consumption and reduced heat development increase the battery life and efficiency.

High speeds can be achieved with smooth running, as well as the integration of the complete tool electronics into the motor. The resulting saving in weight together with the renowned perfect ergonomics make for very comfortable working.

  • Weight: 2,0 kg plus battery
  • Stroke: 30 mm
  • Max. mandrel-ø: 4,8 mm
  • Tensile force: 20.000 N
  • Charging time 2,0 Ah: < 30 Min
  • Capacity: Up to 2.000 blind rivets, depending on type and material

BZ 103A Pneumatic-hydraulic, with permanent and intermittent extraction

The BZ 103A is the latest version of the standard tool for reliable blind rivet processing and a real classic. With reduced noise, outstanding ergonomics, individual setting of the rivet pin exhausting, an extensive scope of supply with all the necessary accessories and high-quality packaging, the BZ 103A has been proven in thousands of applications.

  • Weight: 1,8 kg
  • Stroke: 18 mm
  • max. mandrel-ø: 3,4 mm
  • Pressure: 5-7 bar
  • Working power at 7 bar: 11700 N
  • Noise: < 75 dB(A)(68,32)
  • Air consumption: 2,4 litre
  • Hose connection: G 1/4 inside, installation left or right side

BZ 123A Pneumatic-hydraulic, with permanent and intermittent extraction

The BZ 123A is the powerful tool for blind rivets up to 8.0 mm in diameter. With the large stroke of 25 mm, the setting tool is ideally suited to the processing of high-strength FERO®-BOLT blind rivets. As with all pneumatic-hydraulic setting tools from HONSEL, it is noise-reduced and has outstanding ergonomics. A wide range of accessories are available and individual modifications are possible.

  • Weight: 2,34 kg
  • Stroke: 25 mm
  • max. mandrel-ø: 4,8 mm
  • Pressure: 5-7 bar
  • Working power at 7 bar: 18700 N
  • Noise: < 75 dB(A)(68,32)
  • Air consumption: 3,5 litre
  • Hose connection: G 1/4 inside, installation left or right side

VNG 703 Pneumatic-hydraulic force control

  • The setting and control of the required setting force guarantees that the blind rivet nut is always optimally and gently set
  • Fast processing
  • Independent screwing on of the blind rivet nut by slight pressing of the trigger
  • Automatic unscrewing after processing
  • Outstanding suited to the setting of OPTO® multi-range blind rivet nuts
  • Weight: 2,5 kg
  • Stroke: 9 mm
  • Revolutions per minute: screwing 1800, removing 2500
  • Pressure: 5-7 bar
  • Working power at 7 bar: 20000 N
  • Noise: < 75 dB(A)(68,32)
  • Air consumption: 4,4 litre
  • Hose connection: G 1/4 inside, Installation left or right side

VNG 903 Pneumatic-hydraulic stroke control

  • Automatic threading with slight pressure on the mandrel
  • Adjustable unthreading time
  • Automatic threading stop
  • Weight: 2,5 kg
  • Stroke: 9 mm
  • Revolutions per minute: screwing 1800, removing 2500
  • Pressure: 5-7 bar
  • Working power at 7 bar: 20000 N
  • Noise: < 75 dB(A)(68,32)
  • Air consumption: 4,4 litre
  • Hose connection: G 1/4 inside, installation left or right side

Consultation

The HONSEL experts from all the departments in our company are at your disposal with advice and assistance and will be happy to support you in meeting your requirements. Ask us!

Automation

HONSEL automation has development and production operations at its Fröndenberg facility. Every single step of the production process, from the customer briefing to the initial CAD-designs, the prototypes and the ready-to-manufacture products

Responsibility

The guiding principles are our compass and form the basis for our guidelines and behaviour within HONSEL Umformtechnik.